Federal Parts Engineering
28, Jalan Permatang 8,
Taman Desa Jaya,
81100 Johor Bahru,
Johor, Malaysia.
+607-3558449
+607-3544924
+607-3544923

Thermal Spray / Metal Spray

Thermal Spray & Applications

   
   

Caterpillar engine block main bearing bores worn out and scoured

   
   

Crankshaft's connecting rod journal worn out

   
   

Turbo Charger Turbine Shaft bush journal worn out

   
   

Capstan drum worn out surface Dia.1200mm

   
   

Actuator Valve Damaged Edges & Side Faces

   
   

sprayweld aluminum bronze on end surface, machine to flat and smooth

   
   

To rebuild badly damaged surface and grind smooth to original profile

   
   

Metal spray rebuild bearing & sleeve journals and machine to its original size

   
   

Rotor body OD820 x TL3000m, 3Tons. Metal spray rebuild double bearing N240 journal OD200 x L150mm

   
   

Worn out coupling journal c/w keyway repaired by thermal spray

   
   

sprayweld rebuild bronze valve face and machine flat, lapping flat surface of pump housing

   
   

Rebabbitting worn out thrust bearing

   
   

Rebabbitting face of tilt pad & thrust pad

   
   

Rebabbitting worn out tilting pad

   
   

Thermal spray repair worn out bearing seat Dia.320mm

   
   

Thermal spray repair Liner Approx. Dia.95 x Depth 240mm

   
   

Rebuild disc face x 2 sides and precision machine to flat and smooth

   
   

Worn out tapper seat Dia.210 x Dia.270mm to rebuild and machine to original profile

   
   

Worn out neck ring area to rebuild by Aluminium Bronze

   
   

Worn out seal journal rebuild by aluminium bronze

   
   

Journal Dia.45mm rebuild by aluminium bronze

   
   

Worn out surface Dia.760mm - to rebuild by thermal spray & machine as per original

   
   

Seal journal worn out

   
   

Worn out piston journal to rebuild and machine smooth as original

   
   

Rebuild worn out bearing journal

   
   

Crankpin Journal worn out x 1 part

   
   

Metal spray rebuild heavily worn out connecting rod journals and ground finished to original size

   
   

Con-Rod Bearing & Pin Bush rebuild by Aluminium Bronze

   
   

As sprayed Ultrahard hard coating layer on blade surface without finishing, for rough gripping purpose

   
   

Inner bearing seat Dia.80mm & shaft bore Dia.50mm worn out

   
   

Worn out surface to metal spray rebuild with high density chrome steel

   
   

To sprayweld repair loose bearing seat Dia.150mm & Dia.125mm

   
   

Metal spray repair worn out bearing seats

   
   

Metal spray repair rotary gear seat (half-moon) Dia.54mm & Dia.96mm

   
   

Rebuild bronze bearing bush journal

   
   

   
   

Gearwheel Dia.1100 x Shaft Dia.360 x TL2200mm (3 tons+). Sprayweld rebuild coupling journal OD340 x L250mm x 2ends c/w keyway repair, seal journal OD360 x L75mm x 2ends

   
   
Rebuild worn out bearing journals and machine to fit tolerance 

Rebuild worn out bearing journals and precision machine to size and tolerance

   
   

Worn out seal journal rebuild by highchrome steel

   
   

Metal spray repair loose bearing seat Dia.240mm

   
   

Bearing seat Dia.215mm loose

   
   

To rebuild inner tapper seat and machine to original profile

   
   

Deep worn out tapper seat repaired by welding and metal spray

   
   

Worn out bearing seat to rebuild by thermal spray

   
   

Thermal spray 95MXC ultrahard alloy coating and ground finished

   
   

To sprayweld build up piston shaft journal Dia.125 x L800mm, machine to size c/w hardchrome finishing

   
   

Sprayweld repair gear pump seat ID47 x width 35mm x 2 sides

   
   

To metal spray rebuild cylinder OD265 x L1150mm and ground finished

   
   

Metal spray rebuild and machine carbon teflon piston ring seat ID95 x Depth 145mm

   
   

Eccentric main shaft worn out bearing journal Dia.260 x L331mm

   
   

Heavily worn out gear journal & badly damaged keyway

   
   

Mechanical Seal Seat & Base worn out

   
   

Badly damaged bearing journal rebuild by highchrome steel before rewinding process

   
   

To rebuild worn out fan impeller journal and repair damaged keyway before rewinding

   
   

Bearing seat worn out

   
   

Rebuild worn out wear ring seats and journals and precision machine to specific clearances

   
   

To rebuild worn out bearing seats x 4 Nos. and precision bore to size & tolerance

   
   

Sprayweld 95 MXC ultrahard alloy on piston ring flat surface & ground finished

   
   

Metal spray build up seal journal and machine to original size

   
   

Rebuild bearing seat Dia.110mm x 2 ends (Impeller side & coupling side)

   
   

Rotor impeller journal (tapered) & keyway damaged, to rebuild and machine to size matching impeller

   
   

Heavily worn out seal journal to be rebuild by metal spray and machine back to original profile

   
   

Heavily worn out coupling journal to rebuild and machine to original profile

   
   

To provide material, tools & equipments to vulcanized black NBR Rubber tapper roller c/w steel support shaft

   
   

To metal spray repair worn out surface

   
   

Metal spray rebuild worn out seal journal with stainless steel, precision machine to original tolerance

   
   

To sprayweld ss317 on sleeve and impeller journal and machine finished to size c/w argon weld repair stainless steel 317 impeller

   
   

To metal spray rebuild tapper journal to match bowl profile - tight fit

   
   

Rebuild worn out bearing & seal journal and machine to finished size

   
   

Metal spray repair shaft journal to original profile

   
   

Rebuild split babbitt bearing metal liber Dia.80 x Depth 100mm

   
   

Worn out Bearing Seat Dia.320mm & Dia.225mm

   
   

Rebuild by stainless steel and precision machine to flat and smooth surface

   
   

To sprayweld repair loose bearing seat (depth to reach bearing seat approx 300mm)

   
   

Metal spray repair worn out impeller tapper seat base Dia.200mm

   
   

Metal spray repair loose bearing seat

   
   

Hardfacing Bushing & Seal Journals

   
   

Volute casing wearing area to metal spray rebuild by SUS 317

   
   

Stainless steel coating on end face and machine flat and smooth as per original

   
   
To metal spray rebuild stator inner bearing seat Dia.160mm 

To metal spray repair stator inner bearing seat Dia.160mm

   
   

Metalspray repair worn out bearing journal

   
   

Drum 1100mm x Height 1400mm

Sprayweld repair bearing NTN 22220 journal 100 x L50mm

Drum OD1100 X TH1400mm, sprayweld repair bearing journal OD100 X L50mm

   
   

Parts Refurbishment: Pump end cover, rotor, housing, main housing, etc

   
   

Rebuild worn out surface by HVOF, rebuild material Tungsten Carbide

   
   

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